Kit Building

Kit Building

Photo Courtesy of: Dave Goulet

"FEATURED BUILD PROJECT"
Challenger II Clipped Wing Special
Kit Start Date: January 24, 2004

**The following web page selections "not yet" set as a URL link are web pages yet to be written and added, but will be as time permits.**
	* BEFORE YOU BUILD * Challenger Kits & Options Other Options & Accessories Instruments Recommended Tools AN Bolts and Designations Getting Started Preamble, Building of a Challenger Preparation & Building Area Arrival & Unpacking Of Your Kit Wings - Construction Pre-Fitting Your Wings Inboard Wing Construction Outboard Wing Construction Placement Of The Wing Ribs Hoerner Wing Tip Construction Aileron Completion & Hinge Fitting Fuselage - Construction Adding Shoulder Seat Belts High Side Rail Fabrication Installation of Flaperon Assembly Fuel Tank Holder & Placement Top Door Assembly Temporary Installation Of Landing Gear Fiberglass Nose Cone Fabrication & Placement Former Plate Construction Installing A Capacitance Tube Fuel Gauge Aileron & Rudder Cable/Pedal Adjustments Pitot Tube Tail Feathers Pre-Fit Tail Section Tail Section Hinge Fitting	Electrical Schematic - Download File Instrument Panel Design & Layout Total Plane Wiring for A Digital Panel Total Plane Wiring for An Analog Panel Fuse Box & Power To Instrument Panel Intercom/Radio System Engine Firewall Wiring & Connectors Installing Wing Tip Strobe Lights Fabric Covering Wings - AFS Method Wings - Poly Fiber Method Securing & Riveting The Wing Ribs - AFS Method Securing & Riveting The Wing Ribs - Poly Fiber Method Covering The Tail Both AFS & Poly Fiber Methods Preparation For Covering The Fuselage Covering The Fuselage - AFS Method Covering The Fuselage - Poly Fiber Method Painting Fiberglass Parts - Epoxy Primer Fuselage, Wings & Tail Sections - AFS Method Fuselage, Wings & Tail Sections - Poly Fiber Method Installing Wings & Tail Section Mounting Your Wings & Tail Section Engine Fitting, Install & Calibrating Motor Mount Assembly & Engine Mounting Installing Redrive Installing The Propeller Installing & Connecting Throttle Quadrant Cables Installing Wiring Harness to Engine Installing CHT & EGT Probes Installing Carburetors and Calibration Final Trimmings & Tips FAA REQUIRED Decals & Placards Installing Wing Strut Fairings Wheel Pants Final Step - Building Debris Removing a Rivet

Another really good builders web site with all kinds of helpful information, Homebuilders.

Have anything you would like to contribute to this section of the site? All material is welcome and encouraged as your knowledge on these subjects will help many other new pilots. Send in your information and modifications so we may have the opportunity to review and get them added. Full credit will be given to you at the bottom of your contribution.

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